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Fall protection equipment for the energy, power and utilities industries

Energy industry worker wearing fall protection for working on wind farm

GlobalData insights state that renewable energy held a 19% share of the US’s total power capacity in 2020, and this is expected to increase to 48.4% by 2030. This means that over the next decade, more money is expected to be invested in constructing and maintaining these energy, power and utilities industries, including wind and solar farms.

Workers in these industries will face several of the same safety hazards than other industrial sectors, including the risk of falls and slips. For Carroll Technologies, providing workers with the best fall protection equipment is a key priority.

Wind turbine fall protection

OSHA fall protection standards require that any personnel working on a surface more than 6ft high with an unprotected edge must have fall protection equipment.

For offshore wind farms, good practice guidelines from the G+ Global Offshore Wind Health and Safety Organisation state that sites need to have collective protection (such as fixed guardrails), and personal protection (such as fall prevention or restraint systems).

Both onshore and offshore wind farms will require guard rails, safety nets, and personal fall protection equipment (such as lanyards and harnesses) to keep workers safe when they are required to climb turbines.

Fall protection for solar installers

Solar installation and solar panel maintenance will typically take place on roofs, so it is essential that workers are kept safe. Workers installing solar panels above a height of 6ft will require fall protection equipment such as lanyards and harnesses, as well as adequate safety anchors.

Alternative energy companies and fall protection

Carroll Technologies has searched and tested the market to find the best fall protection equipment for energy, power and utilities industries.

Carroll supplies rugged, energy-absorbing lanyards that keep fall arrest forces below 6 kN. MSA’s restraint lanyards are designed to be placed between the anchor point and the harness, which prevents workers from dropping into the fall area.

Honeywell’s Miller brand provides a high-quality range of full protection solutions, including its harness and fall limiters. The Miller AirCore harnesses are lightweight and made from corrosion-resistant aluminium and breathable open-core padding to allow for optimal airflow, as well as reduced heat and moisture entrapment.

Fall protection equipment available through Carroll Technologies includes:

  • MSA retractable lanyards
  • MSA vest-style harnesses
  • MSA full-body harnesses
  • MSA lanyard restraints
  • MSA trauma prevention
  • MSA lanyards with hooks
  • Honeywell Miller AirCore harnesses
  • Honeywell personal fall limiter
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How does a collision avoidance system work in mining operations?

mine vehicles

Collision avoidance systems in mining operations involve tracking vehicles, moving equipment and personnel using tags and sensors in order to establish safe zones, trigger collision alerts, and provide operators with proximity awareness without distracting them from their task. 


Information from tags and sensors is fed back to a data control centre, which is often integrated with information from other Internet of Things  (IoT) networks, such as gas detection devices and operations management. From these control centres, mining operations can customize safe zones for workers and machines, as well as tailor how alerts function depending on where they are in the mining network. 


A number of technologies can be used for proximity detection, including RFID tags, geofencing, GPS, radio and satellite, and can be integrated into a mining operation’s Wi-Fi/Leaky Feeder systems. Robust and reliable collision avoidance for mining operations, such as PBE’s PAS Proximity Alert System, utilize multiple technologies for a redundant system so that collision avoidance is always connected if one fails.  


With tags assigned to different machinery and personnel to determine their risk, as well as with various technologies being employed to know their location, collision avoidance systems in mines can be set up to trigger alerts when two tags get too close. Similarly, geofencing can establish safe zones that will trigger a warning if it is breached. For large-scale mining operations, satellite tracking systems are useful for incorporating multiple systems into a single operation, including communication systems. 


As experts in mining safety, Carroll Technologies supplies collision avoidance solutions that can be customized for your mining operation, offering a range of products such as PBE’s dash-mounted collision avoidance system. Find out more here about how products supplied through Carroll Technologies can keep your mining operation safe, along with the company’s repair and installation services. Speak to one of our collision avoidance safety consultants today.

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MSHA-certified mining equipment and training

MSHA certified mine safety equipment

The MSHA Approval and Certification Center (A&CC) tests and certifies mining products, providing operators with confidence in equipment, instruments, and materials by ensuring compliance with Federal regulations.

Through Carroll Technologies, customers can be supplied with a wide range of MSHA-certified machinery and safety solutions such as Northern Light Technologies (NLT) cap lights, MSA multigas detection, MPS hard hats, and Miner and Equipment Tracking Systems (METS) from Matrix Design Group.

MSHA Accident Prevention

As part of its ongoing dedication to preventing accidents involving machinery and equipment, MSHA standards require operators to maintain control of moving MSHA mobile equipment by enforcing speeds restrictions that are consistent with the conditions at a mining site. When mobile equipment is not in motion, it is essential that it is stored in a safe location that prevents it from moving and becoming a hazard.

MSHA Powered Haulage Safety Initiative

Powered haulage equipment such as shuttle cars, locomotives and front end loaders are one of the leading causes of injuries for surface miners. In response, MSHA has provided safety guidance and collision avoidance rules to help keep mine workers safe. This includes traffic controls, training, and avoiding distractions, as well as collision warning and avoidance systems for mobile equipment. MSHA also provides guidance for safety issues such as seatbelt usage and conveyor belts.

MSHA Safety Training

In addition to MSHA accident prevention solutions, it is required by federal law that mineworkers receive adequate MSHA safety training and annual refresher courses.

It is not enough for mine operators to secure the best products; operational staff must be kept up to date on proper operational techniques and regulatory requirements. Carroll Technologies Group provides a full suite of technical mining training courses, including comprehensive training courses for all of the major products in its portfolio. Staff are introduced to safe work practices and precautionary techniques with materials and guidance provided by MSHA itself.