Reliable conveyor belt systems will require high-quality accessories, including rugged conveyor idlers that support the belt and conveyed material to prevent it from stretching and sagging, as well as impact beds built to absorb shock loads. An accurate conveyor belt weigher will also ensure that feed rate is regulated.
When it comes to safe transportation using cranes and trucks, facilities are investing in collision avoidance systems that can track vehicles and machinery. PBE’s collision avoidance system uses EM (electromagnetics), RFID, GPS and bi-directional radar at the same time for accuracy. It can be configured to recognize different groups (such as vehicle types or personnel), and the dash-mounted PAS-Z Proximity Alert System alerts drivers to the presence of personnel, vehicles and obstacles.
Conveyor belt maintenance for industrial material handling
For facilities relying on conveyor belts to transport good between locations, effective maintenance is essential to ensure that operations are not interrupted. This includes choosing from a wide range of primary, secondary and specialty belt cleaners on the market, as well as carefully selecting rugged components such as sheave wheels, cable clamp stops, and v-plows. Industrial facilities must also make informed decisions when choosing which belt fasteners, belt clamps and belt cutters are best suited for their application.
Safe material handling with Carroll Technologies
With more than 40 years of experience serving industries such as mining, oil & gas, and construction, Carroll Technologies can assist industrial facilities in finding the best equipment for efficient material handling.
From Advanced Urethane, Carroll Technologies can provide a range of customized belt cleaning solutions, including:
Replacement Blades for Richwood Belt Cleaners (Primary and Secondary)
Replacement Slider Blocks for Richwood Impact Beds
Complete and Replacement Impact Beds
Spring Tensioned Primary and Secondary Cleaners (Complete)
V-Plows
Shiv Wheel for Shuttle Cars
Cable Clamps for underground mine cable
12” Rubber pads for transfer points on belt line
Water Blades for wet vulcanized belts
Cable Clamp Stops
Wear Liners
From Mato, Carroll Technologies provides a range of conveyor belt fasteners and accessories tailored to your application, this includes:
Mechanical Belt Splices (Heavy Duty) Underground Mining
Bolt Plate Fasteners (Usually Surface Rock Quarries / Recycling Plants)
Carroll Technologies supplies safety solutions from the best manufacturers in the industry including MSA, Northern Light Technologies (NLT) and ICOM.
Lighting solutions for ski slopes and resorts
Carroll supplies a range of both personal and site safety lighting solutions from some of the world’s leading lighting suppliers.
Northern Light Technologies (NLT)
NLT’s lighting solutions, such as the Polaris and Rebel cap lamps are the ideal lighting solution for snow makers and ski resort personnel. NLT lights penetrate through darkness, fog and heavy precipitation, which is especially important for ski resorts where conditions often lead to poor visibility. They also offer a hands-free solution.
Illumagear HALO lights for personal lighting
Halo cap lights are another superb lighting solution for ski area personnel. The lights fit to any hard hat and offer a ring of light extending up to a quarter of a mile around the hat, providing lighting not only for the wearer, but making the wearer visible to others from any angle.
X-glo industrial lighting solutions
X-glo provides customized temporary or permanent industrial grade lighting solutions and systems that are purpose built for the environment of the area they are lighting. They are dedicated to improving safety of personnel and guests by providing high visibility in poor conditions with their standard and long-range solutions.
Vision X
Vision X supply advanced lighting systems to ensure safer and efficient work environments, including commercial lighting, vehicle lighting, spot and flood lights, specialty lighting and LED work and accessory lights.
Carroll’s team will work with you to identify your lighting requirements and find the best solution.
Radio communications
Radios and communication systems are one of the most important pieces of safety equipment for ski areas to effectively manage operations and ensure communications are consistent and available across all areas. ICOM radios are rugged and reliable, ensuring all personnel are connected, whether it is as part of a wider system across a site for general operations or a specialised system for use in emergency situations. ICOM radios have a wide range, making them ideal for use in multiple industries including forestry and ski areas.
Samson rope
Samson rope is lighter, more durable, safer, and easier to use than other synthetic ropes, chains, or wire ropes, making it ideal for ski areas. It can be used for numerous safety applications including for use in snow mobiles, rescue vehicles, climbing, lifting and winching. Carroll Technologies supplies the full range of Samson rope solutions and will be able to help determine the best rope for your safety needs.
Ski resort safety signage
Ski resorts have a responsibility to display safety signage with up-to-date responsibility codes, as well as trail signage that features colored symbols to indicate the difficulty of a trail. Other safety signage may include warnings for danger zones and areas with a risk of avalanche. Carroll Technologies can provide standard generic signage as well as customized signs which incorporate your company’s name, logo, or anything else needed.
Safety helmets for ski resort employees
Whist OSHA does not have a specific policy regarding ski helmets, 29 CFR 1910.132(a) states that protective equipment, including personal protective equipment (PPE) for the head, shall be provided, used, and maintained “wherever it is necessary by reason of hazards of processes or environment…encountered in a manner capable of causing injury or impairment. According to the NSAA, helmet usage has grown considerably over the last twenty years. Since 2002, helmet usage has risen from 25% to 90%. Head protection can drastically reduce the severity of head injuries and almost completely prevent lacerations should an accident occur. Carroll Technologies is an approved supplier of MSA hard hats for numerous industrial safety applications. Carroll Technologies can help to provide the right product for the right application.
Carroll Technologies also supplies a number of other industrial safety solutions, including working at height, fire protection and personal protection equipment. Speak to us today to discuss your unique requirements.
An effective collision detection system at any industrial location will include area proximity warnings and an automatic collision avoidance system for vehicles. This will include being able to configure tracking methods to recognise different groups, such as vehicle types, personnel, or obstacles.
PBE provides a rugged and reliable fleet driver collision avoidance system that utilizes electromagnetics, RFID, GPS and bi-directional radar. In partnership with Carroll Technologies, PBE supplies customized commercial vehicle collision avoidance systems specifically designed for your site. Experts at Carroll Technologies can visit sites and work with customers to design effective safety systems, from proximity detection to radio communication. Holistic services are increasingly popular, with companies such as Carroll offering tracking and communication services using the same technological base, which significantly reduces the likelihood of collisions.
Customizing Vehicle Collision Avoidance Systems
According to Carroll Technologies president Allen Haywood: “Systems can be customized for a lot of different types of operations and programmed to set the parameters that they need. We can also incorporate remote opening gates and doors, as well as recordings of travel so that they can look back through history via mobile or desktop software. It can record everything that has been travelling, what speeds they have been travelling at, and any near misses.”
Customizations can incorporate tags, so drivers will be notified if they get close to people, objects, other vehicles, or heavier pieces of equipment. This can include tractors with safety sensors for collision avoidance, proximity detection for pickup trucks and loaders for big operations, and warning systems for forklifts in handling facilities.
Crane collision avoidance sensors can ensure that cranes do not come into contact with personnel or other machinery. Utilizing electromagnetics, RFID, GPS or bi-directional radar (or in the case of PBE’s system, all four), facilities can configure these tracking methods to recognize different groups, such as vehicle types, personnel, or obstacles. Both overhead crane collision avoidance systems and tower crane anti-collision warning systems are not a “one size fits all” solution, so Carroll Technologies works with its customers to customize a warning system that is ideally suited for the application, from mines and tunnels to construction facilities of all sizes.
According to Carroll Technologies president Allen Haywood: “Systems can be customized for a lot of different types of operations and programmed to set the parameters that they need. We can also incorporate remote opening gates and doors, as well as recordings of travel so that they can look back through history via mobile or desktop software. It can record everything that has been travelling, what speeds have been travelling at, and any near misses.”
The Importance of Crane Collision Avoidance Systems
The U. Bureau of Labor Statistics states that 22% of fatal injuries occur when the worker was operating a crane, and 23% occur when the worker is engaged in construction, assembling, and dismantling activities. With a crane proximity warning device, workers will be alerted to the risk of collision, and any near misses can be assessed to ensure that risk is mitigated in the future. Holistic services are increasingly popular, with companies such as Carroll offering tracking and communication services using the same technological base, which could significantly reduce the likelihood of collisions.
Railroad operators transporting hazardous materials are facing new emergency breathing apparatus requirements under the Federal Railroad Administration’s updated EEBA rule. For covered freight railroad operations, employees in locomotive cabs must have access to atmosphere-supplying emergency escape breathing apparatus designed to support escape from toxic or oxygen-deficient environments.
Carroll Technologies Group supplies railroad safety equipment from leading manufacturers, including the Ocenco M-20.2 Rescuer Breathing Device, gas detection monitors, fall protection, PPE, industrial lighting, fire safety products, lifting equipment, rope and radio communications systems.
With more than 40 years of experience supporting safety-critical industries including mining, tunnelling, construction and rail, Carroll helps operators source reliable equipment for worker protection, emergency preparedness and regulatory readiness.
The Ocenco M-20.2 is a self-contained, closed-circuit emergency escape breathing apparatus designed to protect the user during escape from toxic or oxygen-deficient atmospheres. Ocenco states that the M-20.2 meets the FRA Final Rule requirements for 15-minute Emergency Escape Breathing Apparatuses for locomotive crewmembers.
The carried version of the M-20.2 activates automatically when removed from its clear case. It provides a 15-minute performance duration, has a donning time of less than 10 seconds and uses a clear case so the breathing assembly can be visually inspected quickly.
Carroll Technologies carries the Ocenco M-20.2 Rescuer Breathing Device for railroad operators preparing for the updated FRA EEBA requirements. The product is available through Carroll’s online store and can be supported with expert advice, immediate quotes and same-day shipping.
Railroad gas detection equipment
MSA ALTAIR gas detector for monitoring hazardous gases in railway, industrial and confined-space environments.
Carroll Technologies supplies MSA gas detection equipment for railroad and industrial safety applications, including single-gas, dual-gas and multi-gas monitors. This includes MSA ALTAIR 4X and ALTAIR 5X devices for detecting hazardous gases and supporting worker safety in high-risk environments.
Fall protection equipment
MSA self-retracting lanyard designed to support fall protection in railway, industrial and maintenance environments.
For railroad maintenance, elevated work, and industrial access applications, Carroll supplies MSA fall protection equipment in a wide range of configurations, including harnesses, lanyards, connectors and related fall arrest equipment.
Hard hats and PPE
MSA V-Gard blue cap-style hard hat with slotted shell and Fas-Trac III suspension for general-purpose head protection.
Carroll supplies MSA hard hats and PPE, as well as general personal protective equipment through PIP Global. This includes head protection, eye protection, hand protection, hearing protection, respiratory protection, protective clothing and other worker safety essentials.
Industrial lighting
Illumagear HALO light providing 360-degree visibility for workers in low-light railway, industrial and maintenance environments.
For visibility around rail yards, maintenance areas, tunnels, low-light work zones, and emergency response environments, Carroll supplies industrial lighting products, including Illumagear HALO lights.
Harrington Hoists
Harrington lever chain hoist for lifting, pulling and positioning tasks in railroad maintenance and industrial environments.
Railroad maintenance and industrial operations often require reliable lifting and material handling equipment. Carroll carries Harrington products, including chain falls, come-alongs, and electric hoists, supporting demanding maintenance, repair, and equipment-handling tasks across rail and industrial worksites.
Samson Rope
Samson Rope Taurus lifting sling for lifting, rigging and material handling in railroad maintenance and industrial environments.
For lifting, pulling, rigging, and utility applications, Carroll supplies Samson Rope products designed for demanding industrial environments. Samson’s synthetic rope solutions provide strength, durability and handling advantages for crews working across railroad maintenance, construction, and other safety-critical operations.
E-Fire fire safety products
E-Fire USA Fire Ball designed to support fire safety and rapid fire response in railway, industrial and maintenance environments.
Carroll carries E-Fire products to support fire safety and emergency response across railroad and industrial environments. These products can help operators strengthen fire preparedness in maintenance areas, workshops, vehicles, storage spaces and other safety-critical locations where rapid response is essential.
Excelsense self-cleaning cameras
ExcelSense ToughEye self-cleaning camera for equipment monitoring and visibility in harsh railroad and industrial environments.
Carroll supplies ExcelSense rugged self-cleaning camera systems to support visibility and equipment monitoring in harsh railroad, industrial and maintenance environments. Designed for areas exposed to dust, mud, salt, oil and other contaminants, ExcelSense cameras help operators maintain clearer views around vehicles, mobile equipment, yards and work areas without relying on frequent manual lens cleaning. These systems can support situational awareness, safer decision-making and reduced downtime in demanding operational conditions.
Railroad communications equipment
Icom mobile radio and microphone for reliable communications across railroad, industrial and maintenance environments.
Clear communication remains essential across railroad worksites, maintenance teams, and emergency situations. Carroll supplies Icom radios and accessories, helping teams maintain contact across above-ground, industrial, confined space, and high-risk environments.
Get in Touch
Carroll Technologies Group can help railroad operators prepare for the FRA EEBA mandate and source the safety equipment needed for wider railroad worker protection. Contact Carroll Technologies for expert advice on railroad safety systems by the chat feature or via our contact page.
Underground mining substations present some additional challenges. Extra considerations have to be taken into account to ensure that the roof is reinforced, and the area must be fireproof. Substations used underground will need to be flameproof and may need to be galvanised to protected against corrosion.
Portable substations for mining
A mobile or portable electrical substation is a self-contained trailer/container equipped with the necessary high and medium voltage components of a full substation, such as the power transformer and switchgear. These are used when the installation of a permanent mine substation is not economical or to quickly restore electrical services during an outage.
Rugged mining, tunneling and dredging substations
Line Power, a division of Electro-Mechanical, specializes in electricity generation, transmission, distribution and control for a range of industries, including oil and gas, mining, and electrical utility.
Line Power’s portfolio of electrical solutions includes high-voltage switchgears and substations for mining, tunneling and dredging applications. Its range includes 5 MVA substations, portable substations for phosphate mining, dual output 5 KV trailer-mounted portable reclosers, 1000 kVA portable substations with a walk-in aisle and built-in HVAC, skid-mounted portable substations with aluminum enclosures, bore hole substations, 10 MVA caterpillar-track mounted substation, and completely enclosed portable substations with heavy insulation. It also includes an array of other substations designed for specific applications or sites, such as surface mines or gold mines.
Where to buy Line Power substations
Carroll Technologies supplies Line Power products in addition to providing a complete design and installation service, specifically tailored to your needs. Building on more than 40 years of industry experience, Carroll also ensures that installation is integrated with systems operated by other technology brands.
Post-purchase, Carroll Technologies offers a complete installation, servicing and repair service with 24/7 technical support.
GlobalData insights state that renewable energy held a 19% share of the US’s total power capacity in 2020, and this is expected to increase to 48.4% by 2030. This means that over the next decade, more money is expected to be invested in constructing and maintaining these energy, power and utilities industries, including wind and solar farms.
Workers in these industries will face several of the same safety hazards than other industrial sectors, including the risk of falls and slips. For Carroll Technologies, providing workers with the best fall protection equipment is a key priority.
Wind turbine fall protection
OSHA fall protection standards require that any personnel working on a surface more than 6ft high with an unprotected edge must have fall protection equipment.
For offshore wind farms, good practice guidelines from the G+ Global Offshore Wind Health and Safety Organisation state that sites need to have collective protection (such as fixed guardrails), and personal protection (such as fall prevention or restraint systems).
Both onshore and offshore wind farms will require guard rails, safety nets, and personal fall protection equipment (such as lanyards and harnesses) to keep workers safe when they are required to climb turbines.
Fall protection for solar installers
Solar installation and solar panel maintenance will typically take place on roofs, so it is essential that workers are kept safe. Workers installing solar panels above a height of 6ft will require fall protection equipment such as lanyards and harnesses, as well as adequate safety anchors.
Alternative energy companies and fall protection
Carroll Technologies has searched and tested the market to find the best fall protection equipment for energy, power and utilities industries.
Carroll supplies rugged, energy-absorbing lanyards that keep fall arrest forces below 6 kN. MSA’s restraint lanyards are designed to be placed between the anchor point and the harness, which prevents workers from dropping into the fall area.
Honeywell’s Miller brand provides a high-quality range of full protection solutions, including its harness and fall limiters. The Miller AirCore harnesses are lightweight and made from corrosion-resistant aluminium and breathable open-core padding to allow for optimal airflow, as well as reduced heat and moisture entrapment.
Fall protection equipment available through Carroll Technologies includes:
Collision warning systems in mining operations involve tracking vehicles, moving equipment and personnel using tags and sensors in order to establish safe zones, trigger collision alerts, and provide operators with proximity awareness without distracting them from their task.
Information from tags and sensors is fed back to a data control centre, which is often integrated with information from other Internet of Things (IoT) networks, such as gas detection devices and operations management. From these control centres, mining operations can customize safe zones for workers and machines, as well as tailor how alerts function depending on where they are in the mining network.
Collision Warning System Technologies
A number of technologies can be used for proximity detection, including RFID tags, geofencing, GPS, radio and satellite, and can be integrated into a mining operation’s Wi-Fi/Leaky Feeder systems. Robust and reliable collision avoidance for mining operations, such as PBE’s PAS Proximity Alert System, utilize multiple technologies for a redundant system so that collision avoidance is always connected if one fails.
With tags assigned to different machinery and personnel to determine their risk, as well as with various technologies being employed to know their location, collision avoidance systems in mines can be set up to trigger alerts when two tags get too close. Similarly, geofencing can establish safe zones that will trigger a warning if it is breached. For large-scale mining operations, satellite tracking systems are useful for incorporating multiple systems into a single operation, including communication systems.
As experts in mining safety, Carroll Technologies supplies collision avoidance solutions that can be customized for your mining operation, offering a range of products such as PBE’s dash-mounted collision avoidance system. Find out more here about how products supplied through Carroll Technologies can keep your mining operation safe, along with the company’s repair and installation services. Speak to one of our collision avoidance safety consultants today.
From hard hats and fall protection equipment to communication solutions and circuit breakers, Carroll Technologies is dedicated to being a one-stop shop for MSHA-certified machinery, safety equipment and support services for mining operations.
The MSHA Approval and Certification Center (A&CC) tests and certifies mining products, giving operators confidence that equipment, instruments and materials comply with federal regulations. That testing and certification makes MSHA-certified mining equipment a valuable part of modern mine safety programs.
Through Carroll Technologies, customers can access a wide range of MSHA-certified machinery and safety solutions, including cap lights, gas monitors, mine phones, self-rescuers, dust monitors, and more.
MSHA Accident Prevention
As part of its ongoing focus on preventing accidents involving machinery and equipment, MSHA standards require mine operators to control the movement of mobile equipment, set speeds that match site conditions, and store equipment safely when it is not in use. Since MSHA’s surface mobile equipment rule took effect, operators have also needed written safety programs that identify hazards, reduce risk and support safer work around mobile equipment.
MSHA Powered Haulage and Mobile Equipment Safety
Powered haulage equipment such as shuttle cars, locomotives and front-end loaders remains a major focus for mine safety because mobile equipment and machinery are frequent sources of serious and fatal incidents. MSHA guidance emphasizes traffic controls, task training, seat belt use, conveyor safety, avoiding distractions, and the use of collision warning, proximity detection and avoidance systems where appropriate.
MSHA Safety Training and MSHA Safety Services
In addition to MSHA accident prevention solutions, federal law requires mineworkers to receive suitable MSHA safety training and annual refresher courses. Carroll Technologies Group supports that requirement with technical mining training on the major products in its portfolio, helping mine personnel understand safe operating practices, relevant regulations and the equipment used to reduce risk onsite.
MSHA Safety Services Inc. is part of Carroll Technologies’ product partner network, extending Carroll’s safety offering from equipment and support into training and compliance. Through MSHA Safety Services, mining customers can access online and on-site MSHA training, facility audits, mine project safety staffing and industrial hygiene support. These services can help teams address Part 46 and Part 48 training needs, inspection readiness, dust, noise, silica exposure and HazCom programs, while Carroll continues to support the equipment, product training, service and repair side of safer operations.
Strapped on to the top of a helmet, these portable light sources allow miners to experience hands-free illumination of their surroundings and use a simple turn of their head to light up even the darkest corners of the mine.
Miner cap lights eliminate the need to carry a cumbersome torch and reduce the need for expensive fixed lighting solutions. Cap lights also provide the added bonus of ensuring the wearer’s head is protected from any low-hanging tunnel ceilings or falling debris, as they will not be able to utilize the cap light without their helmet being properly secured.
A miner’s cap light is an essential piece of their everyday arsenal which will be supplied by all responsible mine operators. Miner cap lights can be purchased through Carroll Technologies Group, a leading supplier of mine safety solutions operating across North America.
Carroll Technologies Group have provided supplies to over 800 operations across the continent. Carroll’s customers can rely on the company to provide them with MSHA-approved products, with a 90 day warranty as standard.
They can also rely on Carroll Technologies Group’s MinerCare 24/7 team, who are always just a phone call away for any technical support needs they may have. Carroll Technologies Group is also an authorized service center for complete repair and service after the sale of a product.
Which miner cap lights are available through Carroll Technologies Group?
Carroll offers two miner cap lights from Northern Lights Technologies, both of which are cordless, all-in-one pieces of equipment.
The Polaris NLA0M1 comes with a fixed clip, while the Polaris NLA0M3 supports an adjustable clip.
The cap lights use a high-capacity lithium ion battery with a 12-40 hour operational time to power an LED light. When the battery runs out, it can be easily recharged in just ten hours.
This promotes comfort and ease of use as the wearer can recharge their cap light at the end of a shift instead of carrying around an external battery pack.
The lights of the NLA0M1 and NLA0M3 are housed in plastic casings built to resist dust, water and debris. They offer a minimum illuminance of 5,000 LUX, with typical brightness clocking in at 6,500 LUX – brighter than many existing cap lamps available on the market.
The lights also offer the option to enable a flashing beacon mode. In the event of an emergency, the wearer can trigger this setting and alert their colleagues to any potential danger they may face.
